Chapter 18: Will a shield save your apocalyptic bacon?

When you see a tool or weapon used again and again throughout history, in just about every culture, it makes you think: yeah, that’s pretty useful.

Hammers and saws. Ropes and wheels.

Swords and shields.

Previous posts have looked at what gear, weapons and vehicles might be smart for any flavor of apocalypse, whether you like (a) zombies going nom-nom-nom, (b) robots turning sentient and deciding they don’t like being slaves or (c) climate change turning Waterworld into prophecy. And listen, every flavor of apocalypse tastes equally bad. I pray to whatever gods that listen that we can avoid calamity and chaos. 

HOWEVER: It is fun, and interesting, to talk about this stuff, and figuring whether you want to look Lowes or the mall first. (I know you want to do that. It’s okay.)

And shields are a serious thing to think about. They keep popping up throughout history.

So let’s talk it through.

A Mondo Vibranium Shield of Invulnerability

The temptation is to go all crazy and build the toughest shield possible, a work of art that will laugh at arrows, eat bullets and make swords break in half.

I mean, that sort of shield works great for Captain America and Wonder Woman, right?

Okay, yeah. Raise your right hand if you want a shield, your left hand for a lightsaber and keep them up if you’d sell your car to get a shield AND a lightsaber.

Everybody who didn’t raise both hands is lying.

Here’s the problem: you’re not making Wonder Woman / Captain America shield.

Not today, in your heated garage with electricity and power tools.

Not tomorrow, after you buy a bunch of welding equipment and somehow find a bunch of titanium, vibranium and uranium.

And not during any sort of apocalypse, where you won’t have electricity or power tools. Seriously. You won’t, and any book or movie about the apocalypse that features electricity is Cheaty McCheatypants. 

Another clue that the movie or book cheats harder than the Astros and Patriots in a game of Who Can Steal Signs Better: clean-shaven, well-groomed heroes. Nope. Everybody in the ‘pocalypse gonna make the Duck Dynasty boys look well-groomed.

Time to get brutally practical

If you read a little about shields throughout history , a few things pop out immediately.

First, any shield had to be light enough to carry on long marches. Ten pounds is about it.

Second, even the armies that really relied on shield-and-spear formations–which isn’t a bad way to go–didn’t actually have heavy metal shields. They had light, wooden shields, reinforced with all sorts of stuff: metal or rawhide edging, linen and glue, leather. 

Third, soldiers didn’t see shields as some kind of invincible, long-term tool. They knew a shield would get beat up and possibly destroyed, so these things weren’t expensive family heirlooms like swords or suits of armor. Shields were disposable and replaceable. If one saved your life exactly one time, hey, it worked. And if a shield got smashed up, making a new one wasn’t hard.

Making a scrapyard shield of the apocalypse

Our limitations are pretty logical, then: 

(a) raw material that’s easy to find

(b) hand tools instead of power tools

(c) a final shield that’s lightweight and easy to repair or replace

So I tested it out and made one, then learned from my mistakes and made a SECOND SHIELD, embracing the scientific method of “make a Serious Plan, follow it to the letter until you learn that it Seriously Sucks, then give it another go.”

Shield Number 1: Wooden Pallet Craziness

As for raw materials, I went with the following main materials:

  • A pallet of wood. The boards were about 5.5 inches wide by four feet long, thick enough to be sturdy. Pallets are insanely common and basically scrapwood.
  • Two wooden stakes to hold it together. Also common and easy to find.
  • Wood glue and common screws to finish it off.

This thing had the shape of an octagon (think stop sign), which would seem to make sense at first, being a rough circle.

How did it turn out?

Using a wooden pallet may sound smart. Common sense.

Nope. This is a terrible idea.

Wooden pallets have poor-quality wood. Spectacularly so. The wood they use in pallets is also thickier and heavier than you’d want in a shield.

Gluing the pieces together was also a giant mess that didn’t work out. Wooden pallets have incredibly rough cuts.Smooth, perfectly straight wood might glue together fine. These things weren’t meant to be glued.

When finished, the shield was not just too big, but incredibly heavy, and more useful as a portable wall than a shield. 

Verdict? Straight into the garbage can.

Shield Number 2: Cedar Fence Special

You can find cedar fences anywhere, making this a solid idea. The wood is a lot thinner than what you find in a wooden pallet, and a lot higher quality. YES.

I went with a hexagon instead of octagon, which saved weight while still having a roughly circular shape.

To strengthen it, I hammered a bunch of extra steel plates meant to protect wiring (yes, they probably have a name, and no, I have no idea) along the edges, with some thin scrap metal plates in the center.

The final steps, which aren’t done yet, would be attaching a handle or rope, then covering the front with duct tape to protect it from water, give it extra strength and cover up the scrap metal.

Didn’t use glue at all on this one–turns out you don’t need to. Screws all the way.

Verdict: Completely doable. 

Is a shield smart?

Yes, as long as you treat it as a cheap, disposable object and keep it small.

Marching long distances with any sort of giant shield would be a good way tire yourself out.

If you’ve got a group of people with you, whether it’s three or thirty, I’d want everybody to have a small shield to protect themselves and each other. Honestly, if you’re wandering around the wastelands and see six random people with machetes and garden tools, then another six people with matching shields and spears, you’re gonna steer clear of the folks with shields. Especially if they do a decent formation with shields making it hard to hit them, and spears stabbing you before you get close enough to even try.

To maximize the effect of shields, use your Psych 201 skills. Paint every shield with the same colors or symbol, because the absolute last thing you want to do in the ‘pocalypse is mess with people who belong to a gang or army, and get hunted down by Robert Duvall or whatever. 

Also, if your band of survivors gets good enough with swords and shields in formation, it means eventually doing stuff like this. You know, in epic slow motion.

Previous posts:

Fitness Tips for the Apocalypse: Chapter 4—One Backpack and a Pair of Hiking Boots

Fitness Tips for the Apocalypse

As we discovered from the first three posts, you can’t count on (a) lounging around in a bunker that never runs out of food and water or (b) cruising the wastelands in a vehicle. Which means (c) bushwhacking around while carrying all your possessions in a backpack.

Previous posts:

In apocalyptic movies, heroes tend to sprint around in ripped T-shirts with a single weapon. You never see them hefting around a sleeping back and a bunch of food.

Meanwhile, video game heroes carry around an entire gun store, plus food and medical supplies. If you’re playing a Fallout Game, the hero can scavenge entire cars and somehow lug all that around while running and fighting.

A huge part of really prepping for any sort of apocalypse—whether you favor Mad Max nuclear wastelands, alien invaders or zombies—has to be (1) figuring out the essential gear to put in your One Backpack of the Apocalypse, then (2) putting on good hiking boots and actually trudging through the wilderness for a mile, then two miles, then over downed trees, across streams and all that.

How much can you really carry over long distances?

Modern soldiers in the U.S. Army and Marines carry about 60 pounds of gear. On long-term patrols, maybe double that.

However: no sane human being should plan on lugging around 120 pounds of stuff all day, every day, during any sort of long-term apocalypse. Even slow zombies are not THAT slow.

MythBusters did a nice bit about this. How much you carry, and how you do it, matters more than you think.

What kind of backpack should you get?

There are all sorts of cheap, pre-packed survival backpacks these days. We got a couple from Costco to leave in the car. They’re great for a short-term problem, like a car breakdown in the middle of nowhere or an earthquake. These backpacks just aren’t a long-term solution.

What you really want is something proven to work that also works for you, specifically.

If you want to get the best of the best, hop on down to someplace like REI and actually put on backpack after backpack.

The cheaper option that doesn’t sacrifice practicality is a local Army surplus store. The military knows a lot about backpacks (they call them rucksacks) and how to make everything modular and attach to other bits you’re wearing. The old system was called ALICE; the new hotness is MOLLE, which is pronounced Molly and stands for Modular Lightweight Loadbearing Equipment.

Here’s a good comparison:

Which boots will last the longest?

This is a trick question, because eventually this won’t matter. Not one bit. Even the best, most expensive boots on the planet will wear out.

You’ll have to repair them. Eventually, those boots will be beyond repair. And this will be a big, big deal. Because you can’t walk around barefoot.

Repairing and replacing the soles is the biggest issue. Tires are a great material for soles. Tire rubber is insanely tough and will last a long, long time. Plus it will always be easy to find and scavenge old tires. The tough bit will be cutting it. A hacksaw might be required.

The design for this is important. Glue will be hard to find, and the last thing you want to do is wrestle a hungry polar bear, while the second-to-last thing you want to do is try to sew tire rubber onto the remaining bits of your hiking boots. No needle is that strong.

The best idea is use rope or straps. Here’s one way to make sandals out of a tire and some straps, and they smartly don’t try to pierce the bottom of the sole, which would stink in terms of waterproofing. Well done.

Socks will actually matter, so let’s get this right

There’s no perfect sock, and even if you had a pair, they’ll eventually get holes.

The best idea is to wear two pairs of socks. The first layer is a thin sock to cling to your feet. If you have to scavenge socks, thin white athletic socks work for this. The second pair of socks is good, thick wool for cushioning. This way, you don’t get blisters.

Wool is the only way to go here, and with most of your clothing. Remember these words: cotton kills, wool thrills.

What essentials go inside the One Backpack of the Apocalypse?

Fire: A way to make fire plus dry tinder. The quick answer here is a flint and steel plus a waterproof container full of dryer lint (free!) or cotton balls rolled in vaseline.

Water: Some sort of container to hold water plus a method to decontaminate it, such as a filter straw.

Warmth: Any sort of way to keep warm at night, whether it’s extra clothing, a wool blanket or a lightweight sleeping bag. This is crucial.

Wood: A way to cut or chop wood for fuel and shelter. Hauling a honking big full-size axe around isn’t an option. A hand axe, a heavy machete or a folding hand saw would work.

First-aid supplies: Absolutely essential. There are also military surplus first-aid kits that are a lot more hardcore than the dinky civilian kits at the grocery store. Get one.

Rope: Paracord is light and incredibly useful. Tie a bunch of logs together and you’ve got a raft. Lash your knife to a pole and you have a spear. Make a series of snares and you’ve got bunny stew tonight instead of a rumbling tummy.

Charmin: Maybe your neighbor is buying gold bars and putting them in a big safe, thinking gold will be worth more than boring paper money if things go bad. Instead of handing over valuable purple euros for mere ounces for gold, stock up on scads of toilet paper and put more than you need in the backpack. Toilet paper works as tinder to start a fire and, mark my words, soft toilet paper will be far, far more than gold once the zombies go nom-nom-nom.

A long-range weapon: A rifle, bow, crossbow, slingshot—something to help roast dinner on your campfire at night.

Food: You can’t count on living off the land every day. To start out with, the One Backpack of the Apocalypse needs high-calorie goodness that won’t go bad, like jerky, protein bars and MREs.

A knife: Not a folding knife. A full-size knife with a hilt, and none of that Rambo nonsense with a hollow hilt full of fishing hooks and a compass on the bottom.

This is a big topic, and future posts will break down each of these items into various options:

  1. Grizzly Adams: absolutely free and crafted from whatever you can find in the woods
  2. Scavenger Special: free or truly cheap, taken from recycled material, stuff you find in a junkyard or can buy today for almost nothing
  3. Best of Both Worlds: great quality for a great price
  4. Crazy Billionaire: the most expensive option, just for the sake of comparison

A short training program

Endurance alone isn’t enough. Say you can put the gym treadmill on a 10 percent incline and power-walk at 4 miles an hour for six hours. That’s amazing. It’s just not the same as bushwhacking through the forest or trudging through miles of sand while the sun tries to roast you.

Folks trying to make get into the Special Forces train for what they call ruck marches, which is exactly what we’re looking for here. The goal of this training program is to finish an 18-mile march carrying a 50-pound ruck in 4.5 hours.

They include strength building, like squats, because you need strength in your legs to go uphill while carrying weight, and you really need it to climb over downed trees and other obstacles like walls or cliffs.

For homework, find a good backpack, stuff it with the essentials, put on some hiking boots and see how comfortable it is to hike a mile or two. Then adjust what you’re carrying, figure out what gave you blisters, and hike double that the next weekend.

Next week: Chapter 5—Yes, Any Sort of Apocalypse Means Looting the Mall